Food & Beverage Hydraulic Repair in Houston, TX
Overview of Hydraulic Use in the Food & Beverage Industry
Stop to think about the industries that utilize hydraulics in all the various sectors available in today’s marketplace. From the automobile industry to the aerospace industry, and everything in between — all use hydraulics at some point. The most common industries rely on the hydraulics of multiple sorts. If we did not have the various hydraulics available, the world seems as though it would come to an immediate standstill.
One sector using hydraulics is the food and beverage industry. If it were not for the engineers dedicated to designing, manufacturing whole equipment, and the design and manufacture of parts needed in the hydraulics in the food and beverage industry, there would be no food and beverage services.
The food and beverage industry demands an array of extreme temperatures, high speeds, and high pressures. Hydraulic-powered equipment needs to stand up to the demands of the food and beverage industry. Some of the places of employment in which hydraulics are required include:
- Movement of ingredients
- Processing of products
- Packaging and loading of products
- Forklifts used to load products onto trucks
- Transport products to stores
- Conveyance systems responsible for movement, sorting, and distribution of finished products
- Chopping, cutting, slicing, dicing systems
- Dispensers for solids and liquids
- Mixers and blends on a massive level
- Blow-molding of food-grade packaging
- Shaping, forming food products
- Sealing bottles and cans
- Opening and closing oven doors
- Cleaning and sanitation processes
This world relies on many types of hydraulic systems that are necessary for most companies. These hydraulic systems provide motor power that can offer a fantastic amount of torque for certain types of equipment such as blenders and mixers, or air compressors that generate high-pressure and fast-moving blasts of air, or for sorting and cutting.
The food and beverage industry utilizes conveyance systems with pneumatic cylinders because they are easy to clean, compact, and reliable for generating motion. In this way ingredients, products, and packaging are accurate. It is the hydraulic systems coupled with pneumatics that keep the food and beverage industry moving. These systems drive the processing, assembly, and packaging lines in the food and beverage industry.
The sorting, shaping, and cutting of mass food production rely on compressed air. Compressed air necessitates air compressor systems to meet the highest purity and sanitation standards to avoid contamination of the food products at all costs.
Pneumatic cylinders are highly useful tools in this industry as they provide exact control over the pressures they apply. Coupled with hydraulic systems, they do the following:
- Provide consistent torque
- Add and transfer ingredients into a mixture.
- Blend and mix liquids and solids
- Lift and place food products
- Form, fill, and sealed food packaging.
- Blow molds
- Clean food packaging
- Convey packaged products to the shipping area
Transferring packages of food and beverage products onto waiting semi-trucks to deliver to destinations takes immense power and torque of those required hydraulics. The lifting, supporting, and rotating of products must rely on hydraulics to get the job done safely.
Sanitation and a clean environment where food and beverage products exist are the necessary foundation of this industry. If cleanliness fails, the ramifications are massive when word leaks to the masses. Consumers quickly lose faith in the product.
Pneumatics and hydraulics work together with high pressures, high speeds, and extreme temperatures needed for specific industries like the food and beverage industry. In some instances, pneumatics works better than hydraulics and vice versa.
Companies use pneumatics when fast, precise, and more delicate operations are needed. Companies use hydraulics when forced force and torque are required, such as mixing batters, mixing candy, and loading crates of food and beverages onto waiting semi-trucks. Specific hydraulics keep areas clean and sanitized.
Our company believes in excellent and scheduled maintenance to keep your hydraulics and pneumatics in excellent running condition. We provide service and repair onsite. Our technicians are highly qualified and trained to replace and repair custom-made parts for your hydraulic-driven equipment. Our unique mobile repair service work with any brand of hydraulic cylinders, hoses, motors, valves, pumps, and compressors.
Types of Food & Beverage Businesses That Commonly Use Hydraulics
Were it not for hydraulics, the food and beverage business would immediately shut down. Hydraulic fittings used in the food and beverage sector must be sanitary and clean at all costs. The rules and regulations of this industry are incredibly stringent.
Due to the high temperatures, pressures, and speed by which hydraulics must function within the food and beverage sector, hydraulics parts must be:
- Easy to clean
- Highly durable
- Long-lasting, which reduces costly maintenance and parts replacement
- Smokeless and do not emit dangerous carcinogens
- Minimally impactful on water, air, and carbon
The only material ideal for this industry is stainless steel that can withstand these harsh environments. Stainless steel is the ideal material to use in hydraulic fittings. All other materials have demonstrated reasons why they are not perfect materials and/or safe materials to use in the food and beverage industry.
Hydraulic systems, a vital part of the food and beverage industry, must use the proper types of food-and-beverage-friendly lubricants so the systems continue to work correctly. Without the appropriate oil, the system’s mechanical properties soon fail. The food and beverage industry are bound by law to use lubricants that are food-friendly and present no health and safety hazards to the employees or consumers. Companies must use natural, food-grade hydraulic oils to ensure proper maintenance and safety.
Food-grade hydraulic oil is a must in food processing plants and for pharmaceutical drugs. Companies must lubricate hydraulic systems to keep the machinery running smoothly; thus, companies use a food-grade oil for safety reasons.
Further Applications for Hydraulics in the Food & Beverage Industry
The words food industry covers a broad spectrum of businesses, including the processing, preparation, preservation, and packaging of foods and beverages. Food and beverage businesses can range from small, medium, or large companies that are family-owned and operated, chains, franchises, or corporations spreading nationwide. Only a handful of companies do not rely on hydraulic systems to keep the company running smoothly.
The food industry originates with the farmer and farms, where there are undoubtedly hydraulic systems in use. Food production, packaging, distribution, retail, and catering services all utilize hydraulics. The food industry links, such as farms, consumers, processors, wholesalers, retailers, and food service establishments, all have needs for hydraulic systems.
The food industry includes many wide and varied entities:
- Farm Crops
- Seafood Industry
- Food Processing Plants
- Food Preparation
- Food Marketing
- Food Packaging
- Wholesale and Retail Food Distribution
- Grocery, Public Markets, Farmers’ Markets
- Food Quality
- Food Security
- Food Safety
- Food Education
- Federal and State Food Rules and Regulations
- Food Research and Development
Hydraulics give food and beverage businesses the chance to serve up fantastic food dishes and beverages. Hydraulics, in some form, are found in bars and grills. Bartenders could not whip up unique beverages were it not for the hydraulics in ice makers, blenders, fountain dispensers, and more.
Serving up delicious food dishes depends on the hydraulics contained in these establishments. A few food and beverage businesses that commonly use hydraulics in one form or another are:
- Bars and Grills
- Food Trucks
- Ice Cream Parlors
- Coffee Companies
- Fast food drive-throughs
Every aspect of the food and beverage business uses some form of hydraulics — from the farmer to the American table. Were it not for the beautiful world of hydraulics, the world would stop!
The food and beverage industry looks for manufacturers who can provide both a complete hydraulic system and can repair and/or supply custom-made parts.
Sapphire Hydraulics is a family-owned company and have served many industries for over 13 years. Our expertise is in providing custom industrial hydraulic parts, equipment, and systems to the masses. Call us at (713) 804-2817 to schedule service.